DISCOVER OUR COMPREHENSIVE
Diesel Emissions Services
We emphasize the importance of regular Diesel Emissions Cleaning and Service for key systems, including DOCs, DPFs, SCR, and EGR systems. Properly servicing and cleaning these emissions systems is crucial for ensuring the longevity of your fleet across heavy-duty vehicles and equipment.
Our Cummins-approved service keeps your fleet compliant and cost-efficient while enhancing vehicle resale value and reliability.
SERVICES VARY BASED ON LOCATION
Benefits of Routine Services
01.
Fuel Economy
Cleaner systems boost fuel efficiency.
02.
System Longevity
Maintenance prevents wear and reduces premature replacement.
03.
Regulatory Compliance
Properly serviced emissions systems help you avoid fines and ensure compliance.
04.
Enhanced Resale Value
Well-maintained emissions systems increase vehicle value.
05.
Reduce Downtime
Prevent unexpected breakdowns and minimize costly disruptions.
DIESEL PARTICULATE FILTER
DPF Services
DPFs play a vital role in capturing and reducing soot emissions. We offer expert cleaning, inspection, and repair services, removing ash and other contaminants to restore filters to maximum efficiency. Regular DPF maintenance not only extends the life of your filters but also ensures compliance with emissions regulations.
DPF Cleaning
Using specialized equipment, we perform deep cleanings to remove buildup and restore the filter’s efficiency. This process is essential for preventing clogging and maintaining low emissions levels.
DPF Inspection
We assess the physical condition of the DPF to identify cracks, leaks, or damages that might impact the filter’s performance. Early identification of wear and tear can prevent costly replacements.
DPF Replacement
In cases where cleaning or repairs are insufficient, we offer high-quality DPF replacements. Ensuring that DPFs are functioning optimally is critical for both emission compliance and fuel efficiency.
SCR System Diagnostics
We run diagnostics to identify potential issues such as DEF injection problems, catalyst deterioration, or sensor failures. Accurate diagnostics prevent system malfunctions and ensure emissions remain within legal limits.
DEF Dosing & Injector Testing
The DEF dosing system plays a crucial role in NOx reduction. Our team tests the injector and dosing systems to confirm they’re working accurately, ensuring compliance with emissions standards.
SCR Catalyst Inspection & Replacement
Over time, SCR catalysts can degrade and require replacement to maintain performance. We inspect these catalysts and recommend replacements only when absolutely necessary.
SELECTIVE CATALYTIC REDUCTION SYSTEM
SCR Services
SCR systems are essential for reducing nitrogen oxide (NOx) emissions, one of the primary pollutants produced by diesel engines. These systems use Diesel Exhaust Fluid (DEF) to convert harmful NOx emissions into nitrogen and water vapor, making them environmentally safer.
EXHAUST GAS RECIRCULATION
EGR Services
The EGR system is critical for reducing NOx emissions in diesel engines. Our team inspects, cleans, and maintains EGR components to prevent buildup, avoid system malfunctions, and ensure optimal performance. EGR maintenance helps prevent costly repairs and reduces your environmental impact.
EGR Cleaning
EGR valves and passages can become clogged with carbon deposits, affecting the flow and overall function of the system. We thoroughly clean the EGR components to restore the system to peak efficiency.
Valve Inspection & Repair
Faulty EGR valves can lead to increased emissions and performance issues. Our technicians inspect and repair or replace faulty valves to ensure consistent emissions control.
Cooler & Sensor Maintenance
The EGR cooler helps lower exhaust temperatures, which is essential for reducing NOx. We provide inspection and maintenance of the cooler and sensors, catching potential issues before they escalate.
KEEPING YOUR FLEET COMPLIANT WITH
Our 8-Step Filter Cleaning Process
We follow a rigorous cleaning process designed to ensure maximum filter performance. This Cummins-Approved procedure involves multiple stages, ensuring filters are thoroughly inspected, cleaned, and ready for optimal function.
Step 1
INITIAL INSPECTION
Step 2
We thoroughly inspect each filter for signs of external damage, contamination, and wear, identifying any issues that might affect performance.
DOCUMENTATION
We record initial airflow, weight, and condition to create a baseline, ensuring clear tracking of improvements throughout the cleaning process.
Step 3
BLAST CLEANING
Step 4
Using high-pressure compressed air, we carefully dislodge large soot and ash particles from the filter, preparing it for deeper cleaning.
AQUEOUS CLEANING
The filter undergoes a high-pressure water cleaning, reaching deep into the filter substrate to remove smaller particles that air-blasting alone may miss.
Step 5
DRYING
Step 6
The filter is dried to eliminate any residual moisture, preventing interference with the thermal regeneration phase.
THERMAL REGENERATION
The filter is heat-treated at controlled temperatures to burn off remaining fine particulates, ensuring thorough decontamination.
Step 7
COOLING & FINAL CHECK
Step 8
After cooling, we perform a final airflow test and structural check to confirm that the filter meets performance standards.
PACKAGING
The cleaned filter is securely sealed and labeled for safe transport, along with detailed documentation of the cleaning results.